Case Studies

• Automotive (1)

  • Engine Cell Exhaust: RTOAn outboard engine manufacturer bought a three year-old plant for the production of marine engines. During quality control testing, the engines create harmful emissions which required pollution control.

• Chemical (0)

• Coating (2)

  • Coater Replaces Old Oxidizers With Energy Efficient SystemsEmission control and the operating costs associated with meeting environmental regulations were nothing new for the Coated Products Division of Brady Corp.
  • Coil Coater Asks..."What Carbon Footprint?"Corus, Europe's second largest steel producer, is doing their part to reduce the world's secondary footprint by improving the energy efficiency of their manufacturing processes.

• Composites / Fiberglass / Carbon Fiber (3)

  • Fiberglass Polymer Emissions: RTO Control TechnologyA producer and supplier of corrosion resistant piping systems was looking to improve the reliability and lower operating expenses of an existing air pollution control system at their facility.
  • Carbon Fiber Emission Control StrategiesCarbon fiber (fibre) and graphite reinforced polymer manufacturing can have serious environmental ramifications if careful consideration is not given to emission control at the production phase of these materials.
  • Wind Turbine Manufacturer Implements Clean Air InitiativeWhen you think about generating electricity from wind, clean energy comes to mind. However, the wind turbine production process can be a major source of air pollution without the proper controls in place.

• Electronics / Semiconductor / LED / TFFLCD (1)

  • Printed Circuit Board EmissionsOne of the world's largest printed circuit board (PCB) manufacturers was required to install air pollution abatement equipment to control the VOCs emitted during their soldering and coating process.

• Energy Recovery (0)

• Ethanol / Biodiesel Processing (1)

  • Stainless Steel RTOs for Ethanol Emissions and OdorsA 42 million gallon expansion at an ethanol production plant in Nebraska was certain to put the dry mill out of emission compliance for Hazardous Air Pollutants, Volatile Organic Compounds, carbon monoxide, nitrogen oxides, and particulate matter.

• Food / Bakery (3)

  • Bakery EthanolA bread and bun bakery was faced with installing air pollution control equipment to control the volatile organic compounds (VOCs) emitted during their baking process.
  • Meat Processing Odor ControlFor its first two years of production, a food manufacturer based in South Wales, England, focused its production on potatoes. Neighborhood residents voiced no complaints about odors during this time period.
  • Bean RoastingAfter purchasing a new Barth roaster for their East coast processing facility, a nationally known bean roasting company knew their emissions and odors would need to be addressed with the increase in production.

• Metal Decorating / Can Coating (2)

  • Canmaker Achieves Cost-Effective ComplianceWith legislation looming on the horizon, JLClark began a thorough review of the pending EPA requirements and a corresponding search for a company that could provide an oxidizer system.
  • RTO Handles High VOC Loading at Silgan ContainersAs the first generation of oxidizer systems in the industry nears the end of their service life, many canmaking plants face repair or replacement of their existing air pollution control systems.

• Paint / Paint Spray (1)

  • Plastic Components PaintingA plastic injection molding company in Wisconsin is known as a world-class leader in the industry for their secondary decorating and assembly capabilities, their successes prompted the need for pollution control equipment.

• Petroleum / Natural Gas (1)

  • Oil and Gas ProductionOne of the largest independent processors of natural gas and natural gas liquids in North America was in search of a new amine tail gas treatment technology at their natural gas processing facility.

• Pharmaceutical (1)

  • RTOs Leave Nothing to HAP-penstanceIn September 1998 the EPA promulgated a ruling in 40 CFR, imposing strict new standards to reduce emissions of toxic air pollutants from the manufacture of pharmaceutical products, including prescription and over-the-counter drugs.

• Printing / Laminating / Converting (3)

  • Flexographic Printer: Efficient EmissionsControl of air emissions has become an important issue that flexible packaging converters must consider when changing or upgrading equipment.
  • Converter Finds Affordable Compliance SolutionIt's not just about increasing production for Fredman Bag's president, Tim Fredman Jr., it's also about being a environmentally conscious neighbor.
  • Printing: RTO SolutionA flexographic converter needed to expand its business by adding an 8-color CI printing press to its existing press lines, and planned to add a second press later.

• Remediation (0)

• Rubber Curing (0)

• Service and Maintenance (3)

  • Oxidizer RebuildAnguil was called in to provide an engineering evaluation of a competitor's RTO that was suffering from visible deterioration and "hot spot" issues.
  • Oxidizer RelocationA facility expansion project required a pharmaceutical packaging manufacturer to relocate an existing Anguil 10,000 SCFM twin-bed RTO.
  • Increasing Capacity by 80,000 SCFMA recreational products company bought a three year-old manufacturing facility with an existing regenerative thermal oxidizer (RTO) for the production of their outboard engine.

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